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Portal gun mod companion cube
Portal gun mod companion cube











The edges were refined with files and sandpaper, then superglue is applied to the cut edges to harden and stiffen the raw MDF this can be re-filed and sanded for a sharper, cleaner edge and surface, and it seals the MDF as a bonus.

portal gun mod companion cube

I used a scroll saw to cut the outline and the 45° bevel (by tilting the scroll saw bed) to remove most of the material, using the templates as a guide a scroll saw isn't necessary but it does make the process quicker. These piece differ slightly as they have different edges and are assembled in a particular way to make up the final shape You will need 8 of each piece. The corner pieces are made up of 3 flat pieces of MDF which are labeled in the templates as corner "1", "2" and "3". For all MDF parts, I'm using 6mm thick MDF. The corner pieces are a little more tricky than the base box but we'll cover that in the next step.

portal gun mod companion cube

Lastly, I drew 2 centre lines (corner to corner) on every face to find the middle and marked it with a set punch this will help with locating pieces later in the build. I used a jigsaw to cut out the flat pieces and then used wood glue and a combo of small screws and nails to assemble the base box.

portal gun mod companion cube

Note: Unfortunately, my images of constructing the MDF box corrupted, so to make up for that I've provided a 3D gif to show how the pieces fit together.













Portal gun mod companion cube